The textile industry is very important. It supplies different types of fabrics that you use for clothing, upholstery and household items. Besides that, it also provides job opportunities for the many people working in a textile mill. However, the quality of the fabric that a textile mill will produce depends on how well a mill is run and maintained. Below are five textile mill maintenance tips that one needs to remember when running textile factories.
Use the Proper Equipment, Machines and Chemicals
A lot of textile factories use local detergents and tools, such as washing powders, household brooms and phenyl to clean the factory. Times have changed. Instead, opt for high-grade chemicals and the right technology and equipment to keep a factory clean. Not only does this make the maintenance process more streamlined, but it also reduces overreliance on labor. At the end of the day, you will end up with a clean factory and reduce the costs of cleaning.
Train the People Working at the Plant
It is a good idea to organize training sessions for the employees at the plant. This is to help create awareness and train staff to use any new technology. For instance, educating the workers about hygiene and spitting is crucial for the smooth running of the factory. As the factory owner or head of operations, strive to implement the same techniques that are used in pharmaceutical plants. This includes designating spitting zones, training on hygiene, installing spittoons and providing incentives to the labor force in charge of the cleanest part of the factory, shed, plant, etc.
It might take a few trials before finally knowing the best practices to maintain the textile factory. This involves experimenting with different chemicals and equipment, processes and maintenance techniques. For instance, the processes involved in maintaining a polyester manufacturing unit are different from maintaining a cotton unit. It is important to use the right cleaning and maintenance techniques depending on where you are cleaning.
The Attitude of Plant Managers
The operations managers need to have an open mindset. Do not be overly concerned about the number of people doing the cleaning more than the outcome itself. You might be surprised that 10 efficient people can do more in terms of cleaning than 15 people. Your goal should be to do more with fewer people.
Be Statutory Compliant and Audit Contractors
This is one of the most important textile mill tips to remember. Most textile factory managers believe that it is the duty of the cleaning and maintenance contractors to pay their staff. And while this is true to a certain point, at times, you will find that contractors have not paid their staff. This demotivates them, lowers their productivity and results in poor output. Audit the contractor now and then to check that the cleaning crew is taken care of.
M.B. McKee Company, Inc. is here to ensure you never have to close operations, even if it is temporary, because your equipment is not working. We supply different parts and components of textile equipment to keep you running. We also have an in-house engineering team that can design a system for you that meets your needs. Call us today.
Categorised in: Textile Mill
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